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Factory-Direct

Vape cartridge Boxes. Child-resistant. Custom-shaped.

Vape cartridge boxes for 510 carts, disposables, and custom hardware. Insert trays that hold tight, CR locking options, and shapes that fit your hardware. Your cart isn't generic. Your box shouldn't be either.

Last updated July 2026

FDA Compliant
Child-Resistant Certified
Food-Grade
Ships to Canada & US
Same-Day Quote
Child-resistant vape cartridge boxes with custom-shaped insert trays, printed cannabis packaging
Product Ref BOX-VAPE
30+
Years in Industry
19
Product Lines
100%
Custom Printed
186
Satisfied Customers
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Your selection: CR Certified · Custom printed
The Product

Child-resistant Custom-shaped

Vape cartridge boxes for 510 carts, disposables, and custom hardware. Insert trays that hold tight, CR locking options, and shapes that fit your hardware. Your cart isn't generic. Your box shouldn't be either.

Built for cannabis. Made factory-direct.

Hardware Fit Is Everything

Vape hardware isn't standardized. A 510 cart from one manufacturer has different dimensions than a 510 cart from another. Disposable pens vary even more. Your box has to fit your specific hardware. We don't do generic boxes. We engineer the insert tray to your cart's exact dimensions.

The insert tray is what makes a vape box work. We die-cut EVA foam trays for premium products. We do molded pulp for eco brands. We do plastic blister inserts for budget products. The tray holds the cart in place so it doesn't rattle, doesn't shift, and doesn't get damaged in shipping. A loose cart in a box is a damaged cart.

CR Locking for Vape Boxes

In states that require CR packaging for vape products, the box itself has to be child resistant. We use two mechanisms. First, a push-tab release on a flip box. Push the tab, open the lid. Certified and simple.

Second, a slide-and-lock design where the inner tray locks until a tab is pressed. This is for slider boxes and it's popular with premium vape brands because it feels mechanical and secure. Both pass 1700.20.

For disposables, the box shape changes. A disposable pen is longer and wider than a 510 cart. We design custom shapes to fit. Rectangular boxes work for most disposables. Sleeve boxes work for slim pens. We'll spec the right format for your hardware.

Printing is the same quality as our pre-roll boxes. Offset CMYK, spot colors, foil, embossing. The box for a $50 vape cart should look like it costs $50. We make sure it does.

What we make

  • Custom insert trays engineered to your hardware
  • Push-tab and slide-and-lock CR mechanisms
  • EVA foam, molded pulp, and blister insert options
  • Custom box shapes for disposables and 510 carts

One honest, all-in price.

We work directly with a bench of factories - not as a broker. So we match you to the right one and bring back the best all-in price: packaging, printing, shipping, and any duties or tax - in one number with no middleman and no surprises.

Compliance standards we build to

Every product we make meets or exceeds the relevant regulatory standards. We provide the actual test certificates with every order, not just a claim on a website.

Specifications
Formats
Custom-shaped boxes, drawer/sleeve, tuck-end
Inserts
Foam or molded tray to seat cartridge
Compliance
Child-resistant locking / CR insert, tamper-evident
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FDA Compliant
USDA Compliant
Child-Resistant Certified
Food-Grade
How It Works

Four steps. One honest price.

No quote walls, no hidden shipping, no surprise duties. Just the best all-in price - packaging, printing, and shipping - usually same day.

01

Tell Us What You Need

Product, size, quantity. That's it - send it over and we get to work.

02

Get Your Best Price (Usually Same Day)

We take your job to our factory network and bring back the best all-in price - packaging, printing, and shipping in one honest price. No hidden costs, no 'oh, plus shipping.'

03

Your Call

Pick your tradeoff - cheapest or fastest, overseas or North American. Free design help and a digital proof before anything runs.

04

Made & Shipped

Printed direct at the factory and shipped to your door. What we quoted is what you pay.

Product Knowledge

Is This the Right Packaging for Your Product?

Vape cartridge boxes are custom-printed packaging for 510 cartridges and disposables, featuring foam or molded insert trays to seat the cartridge securely and certified child-resistant closures. These boxes use paperboard/rigid construction with tamper-evident features and full brand printing. Using the closest comparable research data on cannabis tins and rigid packaging, the construction typically employs paperboard (12-24pt board) or tinplate steel (8.2-13.8 mil for premium metal variants). The insert trays use EVA foam or molded pulp to prevent cartridge movement. The child-resistant mechanism is critical for vape packaging - in nearly every market, vape and cartridge packaging must be child-resistant and tamper-evident. For premium vape lines, tinplate construction provides 100% opacity with absolute zero OTR/MVTR through the metal walls, while paperboard provides structural and branding protection with the primary cartridge tube inside providing the barrier.

Ideal For

  • ✓ 510 cartridges
  • ✓ Disposable vape pens
  • ✓ Premium vape product lines

Not Ideal For

  • ✕ Loose flower
  • ✕ Bulk concentrates (unless in secondary containers)
  • ✕ Products without rigid form factor

Material Specifications

ConstructionPaperboard/rigid board (12-24pt) or tinplate steel (0.21-0.35mm); foam or molded insert trays (EVA foam, silicone, or molded pulp)
Thickness8.2 to 13.8 mil for tinplate; 12-24pt board for paperboard variants
Oxygen Barrier (OTR)Tinplate: 0 cc/m2/day (absolute zero through metal walls); Paperboard: depends on primary cartridge tube inside
Moisture Barrier (MVTR)Tinplate: 0 g/m2/day (absolute zero); Paperboard: depends on primary packaging
Light ProtectionTinplate: 100% opaque; Paperboard: high opacity with proper print
Odor BarrierTinplate: complete with gasket seal; Paperboard: limited (relies on primary cartridge tube)

Vape cartridge boxes protect fragile glass/metal cartridges from damage and provide the CR compliance layer required in nearly every market. The insert tray prevents cartridge movement that could cause breakage. Without CR certification, the packaging is non-compliant in virtually all legal cannabis markets.

Compliance

Certified CR locking mechanisms or CR inserts required in nearly every market; passes 16 CFR 1700.20Compliant with plain packaging and child-resistant container requirementsMeets CR requirements in CA, CO, MI, NY, OR, WA, IL; tamper-evident required in most marketsFood-contact safe materials for tinplate interior; insert materials must be food-grade

Minimum Order & Timeline

MOQ: 3,000 to 6,000 for tinplate variants; 1,000+ for paperboard

Timeline: 30 days for tinplate; 10-15 days for paperboard

Price Factors

  • Material (tinplate vs paperboard)
  • Insert tray type (foam vs molded pulp)
  • CR mechanism complexity
  • Custom shapes
  • Print finishes

Why Factory Direct?

Factory-direct sourcing eliminates 30-50% broker markup. The CR mechanisms and custom insert trays are specialized components where broker margins are highest.

Questions

Everything you need to know.

Can you match the box to my specific vape hardware?
Yes. Send us your cart or disposable and we'll engineer the insert tray to its exact dimensions. We don't use generic trays because hardware varies too much between manufacturers. Exact fit prevents damage.
What's the CR mechanism for vape slider boxes?
A slide-and-lock design. The inner tray slides out when a tab on the side is pressed. The tab requires enough force that children can't trigger it. It's 1700.20 certified and it feels secure in the hand.
Do you make boxes for disposable vape pens?
Yes. Disposables are longer and wider than 510 carts. We design rectangular or sleeve boxes to fit. Send us your pen dimensions and we'll spec the right format and tray.
What insert tray material is best for premium vape carts?
EVA foam. It holds the cart securely, looks premium when the box opens, and doesn't off-gas. Molded pulp is the eco alternative. Blister plastic is the budget option. For a $40-plus cart, go EVA.
What materials are vape cartridge boxes made from?
Paperboard/rigid board (12-24pt) or tinplate steel (0.21-0.35mm); foam or molded insert trays (EVA foam, silicone, or molded pulp). Vape cartridge boxes protect fragile glass/metal cartridges from damage and provide the CR compliance layer required in nearly every market. The insert tray prevents cartridge movement that could cause breakage. Without CR certification, the packaging is non-compliant in virtually all legal cannabis markets.
What products are vape cartridge boxes best for?
510 cartridges, Disposable vape pens, Premium vape product lines.
What is the minimum order for vape cartridge boxes?
MOQ: 3,000 to 6,000 for tinplate variants; 1,000+ for paperboard. Production takes 30 days for tinplate; 10-15 days for paperboard.
Is vape cartridge boxes child-resistant certified?
Certified CR locking mechanisms or CR inserts required in nearly every market; passes 16 CFR 1700.20
Are vape cartridge boxes FDA compliant?
Food-contact safe materials for tinplate interior; insert materials must be food-grade
Do vape cartridge boxes meet Health Canada requirements?
Compliant with plain packaging and child-resistant container requirements

Get My Best Price.

One request, direct from the factory, your best price. Send us what you need and we'll come back - usually same day - with one honest, all-in quote. Free, no obligation.